Sandwich Wall PUF Panel

Sandwich Wall PUF Panel: Complete Guide for Industrial & Cold Storage Applications

Metro PUF Industries Doddaballapur, Bangalore May 2026 6 min read
Sandwich Wall PUF Panel stack at Metro PUF Industries manufacturing facility Doddaballapur Bangalore

Looking for the best Sandwich Wall PUF Panel manufacturer in Bangalore? Metro PUF Industries supplies premium quality Sandwich Wall PUF Panels for factory walls, cold storage units, clean rooms, and industrial partitions across India. Manufactured at our Doddaballapur facility with fully automated production for consistent quality and competitive factory pricing.

What is a Sandwich Wall PUF Panel?

A Sandwich Wall PUF Panel is a high-performance insulated wall cladding panel consisting of three layers bonded together under controlled pressure:

  • Outer Sheet: Pre-coated galvanized steel (PPGI) — flat or lightly ribbed for a clean, professional wall finish
  • Core: Rigid Polyurethane Foam (PUF) — closed-cell insulation providing excellent thermal performance
  • Inner Sheet: Pre-coated galvanized steel — smooth finish for hygienic interior wall surfaces

The three-layer construction delivers a wall panel that is thermally efficient, structurally rigid, lightweight, and easy to install — making it the preferred wall solution for cold storage units, industrial factories, pharmaceutical plants, and clean rooms across India. Metro PUF Industries manufactures Sandwich Wall PUF Panels in 30mm and 50mm thickness to meet all project needs.

Key Features & Benefits of Sandwich Wall PUF Panel

Superior Thermal Insulation

PUF core minimizes heat transfer through walls, maintaining stable interior temperatures and reducing energy costs significantly.

Moisture & Vapour Resistant

Closed-cell PUF foam resists moisture penetration — essential for cold storage, food processing, and pharmaceutical environments.

Smooth Hygienic Surface

Pre-coated steel inner facing provides a smooth, cleanable surface meeting GMP and food-safety hygiene requirements.

Fast Installation

Tongue-and-groove interlocking panel edges enable rapid wall assembly, reducing labour time and construction costs.

Sound Insulation

PUF core significantly reduces sound transmission through walls — ideal for factories, offices, and noise-sensitive environments.

Durable & Long-Lasting

Pre-coated galvanized steel facing resists corrosion, scratches, and weathering for 20–30 years of maintenance-free service life.

Sandwich Wall PUF Panel — Product Specifications

SpecificationDetails
Panel TypeSandwich Wall PUF Panel
Available Thickness30mm / 50mm
Core MaterialRigid Polyurethane Foam (PUF)
Outer & Inner FacingPre-coated Galvanized Steel (PPGI)
Standard Panel Width1000mm
Panel Height / LengthCustom as per project requirement
Facing ProfileFlat / Lightly ribbed (wall finish)
Joining SystemTongue & Groove interlocking
Surface FinishSmooth pre-coated (hygienic)
PUF Density38–42 kg/m³ (high density)
Colour OptionsWhite, Ivory, Grey, custom colours available
Fire RatingAvailable on request

Sandwich Wall PUF Panel vs Sandwich Roof PUF Panel

Many customers ask about the difference between wall and roof panels. Here is a clear comparison:

FeatureSandwich Wall PUF PanelSandwich Roof PUF Panel
Facing ProfileFlat / lightly ribbedCorrugated / 5-rib profiled
OrientationVertical wall installationSloped roof installation
Primary FunctionWall cladding & partitionsRoofing & ceilings
Surface FinishSmooth — hygienic interiorProfiled — structural rigidity
Water DrainageNot requiredProfile aids water runoff
Best ForCold storage, clean rooms, factory wallsWarehouses, factory roofs

30mm vs 50mm — Which Sandwich Wall PUF Panel to Choose?

30mm
General Industrial & Commercial

Suitable for factory walls, office partitions, general industrial buildings, and commercial structures in standard climate conditions.

  • Factory & warehouse walls
  • Office partitions
  • Commercial buildings
  • Cost-effective solution
50mm
Cold Storage & Clean Rooms

Maximum thermal and moisture insulation for cold storage rooms, pharmaceutical clean rooms, food processing plants, and high-temperature industrial environments.

  • Cold storage rooms
  • Pharmaceutical clean rooms
  • Food processing units
  • Freezer room walls

Applications of Sandwich Wall PUF Panel

Cold Storage & Freezer Rooms — The most critical application. 50mm Sandwich Wall PUF Panels maintain stable low temperatures with minimal energy consumption for food, dairy, and pharmaceutical cold chains.
Pharmaceutical Clean Rooms — Smooth, hygienic wall surfaces meet GMP standards and cleanroom classification requirements (ISO Class 5–8) for pharmaceutical manufacturing environments.
Food Processing & Packaging Plants — Moisture-resistant, easy-to-clean wall panels meet FSSAI and HACCP hygiene requirements for food-safe production environments.
Industrial Factory Walls — Fast-install wall cladding solution for manufacturing plants, engineering workshops, and large-span industrial buildings.
Prefabricated Office Cabins — Lightweight, thermally insulated wall panels for modular offices, site cabins, and portable prefabricated structures.
Commercial Buildings & Showrooms — Professional, clean finish with thermal and acoustic comfort for retail spaces and commercial interiors.
Poultry Farms & Agricultural Storage — Moisture-resistant, insulated walls that maintain stable temperatures for livestock health and produce preservation.

Why Choose Metro PUF Industries?

Metro PUF Industries is a trusted Sandwich Wall PUF Panel manufacturer in Bangalore, operating from our facility in Doddaballapur, Karnataka. We supply directly to projects across Karnataka and pan-India with consistent quality, competitive pricing, and dedicated support.

Fully Automated Production — Continuous automated manufacturing ensures consistent panel dimensions, foam density, and surface quality in every single panel.
Direct Factory Pricing — No distributors or middlemen. You save significantly buying directly from the manufacturer.
Custom Panel Sizes — Panels manufactured to your exact height, width, and thickness specifications.
Pan-India Supply — Delivering across Karnataka, Andhra Pradesh, Tamil Nadu, Kerala, Telangana, and all major states.
Complete Building Solution — Order Sandwich Wall Panels along with Sandwich Roof PUF Panels and C & Z Purlins from a single supplier.

Frequently Asked Questions

What is a Sandwich Wall PUF Panel?

A Sandwich Wall PUF Panel is an insulated wall cladding panel made of two pre-coated steel sheets with a rigid Polyurethane Foam (PUF) core bonded between them. It is used for factory walls, cold storage rooms, clean rooms, and industrial partitions requiring thermal insulation and a hygienic surface finish.

What is the difference between Sandwich Wall PUF Panel and Sandwich Roof PUF Panel?

Sandwich Wall PUF Panels have flat or lightly ribbed facings designed for vertical wall applications with a smooth, hygienic interior surface. Sandwich Roof PUF Panels have a corrugated profiled top sheet designed to handle roof loads and facilitate rainwater drainage.

What thickness should I choose for cold storage walls?

50mm Sandwich Wall PUF Panels are strongly recommended for cold storage and freezer room walls as they provide maximum thermal insulation, minimize energy consumption, and prevent moisture ingress into the insulation core.

Are Sandwich Wall PUF Panels suitable for clean rooms?

Yes. The smooth, pre-coated steel inner surface of Sandwich Wall PUF Panels is non-porous, easy to sanitize, and resistant to chemicals — making it suitable for pharmaceutical clean rooms, food processing environments, and GMP-compliant manufacturing facilities.

How long do Sandwich Wall PUF Panels last?

With proper installation and standard maintenance, Sandwich Wall PUF Panels from Metro PUF Industries last 20 to 30 years. The pre-coated galvanized steel facings provide long-term resistance to corrosion, moisture, and wear.

What is the price of Sandwich Wall PUF Panel in Bangalore?

The price depends on thickness (30mm or 50mm), panel size, quantity, and delivery location. As a direct manufacturer, Metro PUF Industries offers the most competitive factory pricing. Contact us at +91-9611257581 or email sales@metropufindustries.com for a free quotation.

Get a Free Quote for Sandwich Wall PUF Panels

Contact Metro PUF Industries — direct manufacturer in Doddaballapur, Bangalore.
Competitive pricing, custom sizes, fast delivery across India.

Get Free Quote +91-9611257581